Productization
HVAC

HVAC Plant Efficiency (kW/ton)

The plant's electrical input divided by its cooling output — kW drawn per ton of cooling delivered, the standard measure of how efficiently a chilled-water plant runs. A rising kW/ton against the plant's own design is the clearest efficiency-drift signal: fouled tubes, low flow, or a plant staged poorly for the load. A monitoring metric — Keedian reports and alarms on drift; it does not control the plant.

01 Metric Definition

What it measures and how it is calculated

What it measures

How much electrical power the chilled-water plant draws to deliver a unit of cooling — kilowatts of plant input per ton of cooling output. Scoped to the plant equipment being metered (chillers, and the chilled-water pumps, condenser-water pumps, and tower fans included in the meter boundary), it is the single number that says whether the plant is producing cooling efficiently, trended against the plant's own design and commissioning figure.

How it is calculated

Cooling output in tons is derived from chilled-water flow and the evaporator ΔT — tons = flow (gpm) × ΔT (°F) ÷ 24 for water — so the metric requires both a chilled-water flow measurement and the supply/return temperatures that Cooling ΔT already uses.

Efficiency is the metered electrical input over that output — kW/ton = plant kW ÷ tons — computed only over intervals with the plant actively producing cooling and with valid flow and power readings. The meter boundary (chiller-only vs full plant including pumps and tower fans) is fixed per plant so the figure is compared like-for-like over time.

The metric is trended against the plant's own design / commissioned kW/ton, never an invented cross-plant benchmark. It is read from metering only — Keedian reports the drift and can alarm on it, but staging, reset, and any efficiency correction are the plant BMS and the plant vendor's, not Keedian's.

Availability is conditional: without both plant power metering and chilled-water flow the tons cannot be computed, so the metric is simply not offered on that plant rather than estimated from partial data.

Reference thresholds

RangeClassificationInterpretation
At or near the plant's design kW/tonExpectedThe plant is converting power to cooling as designed for the current load and wet-bulb conditions — no action.
5 – 15% above the design figure (sustained)Efficiency drift — monitorThe plant is working harder than designed for the same output; candidate causes are condenser-tube fouling, low chilled- or condenser-water flow, or poor staging for the load.
Greater than 15% above design (no load or weather explanation)Investigate with the plant vendorA material efficiency loss with no load or wet-bulb explanation; scope a plant inspection before the excess energy compounds over the cooling season.

Reference behavior only, expressed relative to each plant's own design kW/ton — not fixed absolute values. A full-plant figure (chillers plus pumps and tower fans) is inherently higher than a chiller-only figure, and both move with load and wet-bulb temperature, so calibrate against the plant's design curve and metering boundary before activating any drift alert.

Portfolio compliance target

There is no universal kW/ton target — a water-cooled plant's efficient operating figure depends on its chillers, its metering boundary, the load, and the wet-bulb temperature. The target is the plant's own design / commissioning figure; the metric reports drift against that baseline rather than against a portfolio percentage.

02 Impact

How this metric moves the customer value drivers

The table below shows how moving Plant Efficiency (kW/ton) impacts each customer value driver the product is designed to improve — the metric page explains the mechanism; the product pages express the magnitude.

Value driverImpact strengthHow Plant Efficiency (kW/ton) moves this lever
Energy savingsDirect, primaryOn a chilled-water building the plant is the largest single cooling load, so kW/ton is the most direct read on where its energy goes. Catching efficiency drift early — a fouling trend, a flow problem, a poor staging pattern — turns a whole season of quietly elevated plant energy into a scoped inspection. The savings magnitude is expected (pending validation); offices have no named Keedian reference deployment, so it is quantified per plant against its own design, not an invented benchmark.
03 Detection

How it surfaces and when it is reviewed

How it surfaces

Alarm
Can be configured to fire when kW/ton drifts above the plant's design figure by a set margin for a sustained period, with load and wet-bulb context attached so a hot-day excursion is not read as degradation.
Site
kW/ton trended against the plant's design curve on the plant view, alongside Cooling ΔT and the plant load, so an efficiency drift can be read next to its likely cause.
Portfolio
Plants running furthest above their design efficiency surface in the Executive Summary, ranked by the excess energy so the biggest recovery opportunities are worked first.

Review cadence

Monthly
Reviewed in the MBR against the plant's design figure and its own trend, normalized for load where possible.
Weekly
Operations reviews plants trending above design for a vendor referral.
Real-time
Drift alert where configured, with load and wet-bulb context so weather-driven excursions are not mistaken for degradation.
04 Alarms

Principal alarms derived from this metric

The table below summarizes the alarms that fire directly from Plant Efficiency (kW/ton). Each row links to the full operational detail (trigger, preconditions, action plan, human role, escalation, prevention) in the SOPs catalog.

AlarmDescriptionSeverityTierAI executes?Value driversSOP
Plant efficiency drift (kW/ton above design) The plant's metered kW/ton has drifted above its own design / commissioned figure by a set margin, sustained and with no load or wet-bulb explanation — the plant is drawing more power per ton of cooling than it should. A monitoring alarm, not a safety fault: it is communicated at cadence, not dispatched out of cycle. Medium Essential Hybrid Energy savings Open SOP →
More alarms in development

More alarms in development (single-metric): a load-normalized efficiency-drift trend that separates degradation from load and weather, and a fouling-trend alert that pairs kW/ton with a declining condenser-side ΔT. Composite plant alarms combining efficiency, Cooling ΔT, and operational compliance to attribute the drift to a specific cause will appear in a future release.

05 Actions

What to do based on the alarm

The action plan for each alarm lives on its own SOP page in the SOPs catalog — with the diagnostic steps, human role, value drivers, escalation, and prevention specific to that alarm. The list below maps each alarm to its SOP.

  • Plant efficiency drift (kW/ton above design) → — The plant's metered kW/ton has drifted above its own design / commissioned figure by a set margin, sustained and with no load or wet-bulb explanation — the plant is drawing more power per ton of cooling than it should. A monitoring alarm, not a safety fault: it is communicated at cadence, not dispatched out of cycle.

Monitoring only — no control of the plant (metric-level — not a single alarm)

Plant efficiency is reported and alarmed on; Keedian does not stage the plant, reset water temperatures, or otherwise command the equipment. When kW/ton drifts, Keedian surfaces the drift with its load and wet-bulb context and a candidate cause, and refers it to the customer's plant-service vendor. Any staging, reset, or mechanical correction is made on the plant side.

Responsible
Keedian operations team, referred to the customer's plant-service vendor
Urgency
Medium — efficiency drift compounds over the cooling season
Client approval
No for surfacing the finding — any plant change is the vendor's, on the customer's approval

Confirm instrumentation and meter boundary before activating (metric-level)

The metric depends on plant power metering and chilled-water flow, and on a fixed meter boundary (chiller-only vs full plant). Confirm both are present and record the boundary and the design kW/ton before activating the metric for a plant. Where the flow or power point is missing, the metric is not offered rather than estimated — an estimated kW/ton would produce false drift.

Responsible
Keedian operations team
Urgency
High — a missing or mixed meter boundary makes the figure unreliable
Client approval
No

Separate weather and load from degradation (metric-level)

kW/ton rises legitimately at high load and high wet-bulb temperature. Before reporting a plant as degraded, normalize for load and weather over the period; where several plants in a region move together with the weather, present it as expected context in the MBR rather than a finding, and refer only the genuinely plant-specific drift.

Responsible
Keedian account manager
Urgency
Low — informational, prevents false attribution
Client approval
No
06 Escalation

When and how to escalate

Per-alarm escalation criteria live in the Escalation block of each SOP in the SOPs catalog. The patterns below are metric-level — read from the portfolio view, not from any single alarm firing.

Portfolio-level patterns — typically communicated in the MBR
  • Plants running persistently above their design kW/ton across multiple months after a vendor referral — a plant-inspection or CapEx candidate
  • A cohort of plants drifting together beyond what load and weather explain — a systemic metering or operating-pattern issue worth a portfolio review
  • Plants where the efficiency drift co-occurs with a declining evaporator or tower ΔT — a fouling or flow lead worth pairing the two signals on
Cross-alarm urgency — typically requires out-of-cycle communication
  • A metering or flow-integrity fault that makes kW/ton unreliable across the portfolio — pause efficiency reporting until the instrumentation is reconciled
  • Any efficiency finding with direct, material energy-cost impact for the client within the cooling season
07 Prevention

Controls to avoid recurring issues

Configuration controls

  • Confirm plant power metering and chilled-water flow are present, and fix the meter boundary (chiller-only vs full plant), before activating the metric
  • Record the plant's design / commissioned kW/ton as the baseline the metric trends against
  • Confirm the chilled-water ΔT sensors feeding the tons calculation are the same validated points used by Cooling ΔT

Monitoring controls

  • Configure the drift alert against the plant's design figure with a margin, weighted to sustained excursions rather than single intervals
  • Attach load and wet-bulb context to every efficiency reading so weather-driven rises are not mistaken for degradation
  • Trend kW/ton next to evaporator and tower ΔT so a fouling or flow cause can be read alongside the efficiency loss

Reporting controls

  • Include the plant's kW/ton against its design figure in every MBR, normalized for load where possible
  • Flag plants drifting above design for two consecutive months before they become an escalation item
  • Maintain a per-plant efficiency log so a seasonal fouling pattern is visible year over year